Product Description
Reciprotating Completely Oil-Free Diaphragm Compressor
( Blue Font To View Hyperlink)
Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media Type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other CHINAMFG impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
Reference Specfication:
| GL series diaphragm compressor parameter table | ||||||||
| Model | Cooling water consumption (t/h) | Displacement (Nm³/h) | Intake pressure (MPa) | Exhaust pressure (MPa) | Dimensions L×W×H(mm) | Weight (t) | Motor Power (kW) | |
| 1 | GL-10/160 | 1 | 10 | atmo | 16 | 2200×1200×1300 | 1.6 | 7.5 |
| 2 | GL-25/15 | 1 | 25 | tomo | 1.5 | 2200×1200×1300 | 1.6 | 7.5 |
| 3 | GL-20/12-160 | 1 | 20 | 1.2 | 16 | 2200×1200×1300 | 1.6 | 7.5 |
| 4 | GL-70/5-35 | 1.5 | 70 | 0.5 | 3.5 | 2000×1000×1200 | 1.6 | 15 |
| 5 | GL-20/10-150 | 1.5 | 20 | 1.0 | 15 | 2200×1200×1300 | 1.6 | 15 |
| 6 | GL-25/5-150 | 1.5 | 25 | 0.5 | 15 | 2200×1200×1300 | 1.6 | 15 |
| 7 | GL-45/5-150 | 2 | 45 | 0.5 | 15 | 2600×1300×1300 | 1.9 | 18.5 |
| 8 | GL-30/10-150 | 1.5 | 30 | 1.0 | 15 | 2300×1300×1300 | 1.7 | 11 |
| 9 | GL-30/5-160 | 2 | 30 | 0.5 | 16 | 2800×1300×1200 | 2.0 | 18.5 |
| 10 | GL-80/0.05-4 | 4.5 | 80 | 0.005 | 0.4 | 3500×1600×2100 | 4.5 | 37 |
| 11 | GL-110/5-25 | 1.4 | 110 | 0.5 | 2.5 | 2800×1800×2000 | 3.6 | 22 |
| 12 | GL-150/0.3-5 | 1.1 | 150 | 0.03 | 0.5 | 3230×1770×2200 | 4.2 | 18.5 |
| 13 | GL-110/10-200 | 2.1 | 110 | 1 | 20 | 2900×2000×1700 | 4 | 30 |
| 14 | GL-170/2.5-18 | 1.6 | 170 | 0.25 | 1.8 | 2900×2000×1700 | 4 | 22 |
| 15 | GL-400/20-50 | 2.2 | 400 | 2.0 | 5.0 | 4000×2500×2200 | 4.5 | 30 |
| 16 | GL-40/100 | 3.0 | 40 | 0.0 | 10 | 3700×1750×2000 | 3.8 | 30 |
| 17 | GL-900/300-500 | 3.0 | 900 | 30 | 50 | 3500×2350×2300 | 3.5 | 55 |
| 18 | GL-100/3-200 | 3.5 | 100 | 0.3 | 20 | 3700×1750×2150 | 5.2 | 55 |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Principle: | Reciprocating Compressor |
|---|---|
| Application: | High Back Pressure Type |
| Performance: | Low Noise, Variable Frequency, Explosion-Proof |
| Mute: | Mute |
| Lubrication Style: | Oil-free |
| Drive Mode: | Electric |
| Customization: |
Available
|
|
|---|
.webp)
What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
.webp)
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-04-30
Leave a Reply