Product Description

Product Description

Pet Plastic Bottle Blowing Medium Pressure 30 Bar 40 Bar Water Lubrication Oil Free Screw Air Compressor

In industrial production such as medicine, electronics, chemical industry, microbial fermentation, blow molding, and pressure testing, as well as in power stations, ships, military, and national defense facilities, many medium-pressure oil-free water-lubricated compressors of 1.6 to 4.0 MPa are used.

At present, piston air compressors are mostly used in China and even internationally. However, piston air compressors have large vibrations, high noise, large leakage, and short lifespan. Therefore, they have low efficiency and large gas production. The same power is smaller, while the medium-pressure oil-free screw machine has a compact structure. Medium-pressure water-lubricated compressors have the characteristics of high working efficiency, low noise, small vibration, easy maintenance, low operating costs, and good air quality. At the same time, this series of machines adopts a microcomputer control system, and the whole machine is equipped with multiple protection functions such as pressure, temperature, and overload.

Oil-free medium pressure permanent magnet variable frequency water lubricated compressor:

Constant voltage control:
Can achieve high-precision constant pressure control with a pressure fluctuation range of 0.01MPa

Frequency conversion soft start:
Eliminate the CHINAMFG current during starting, avoid grid impact, avoid current impact through step-by-step speed adjustment, and improve flexibility.

Avoid no-loading:
The compressor is prevented from being unloaded during operation and reduces ineffective energy consumption.
The permanent magnet motor uses high-efficiency rare earth magnets, which do not lose magnetism at 180°C and have a long service life.
It saves about 6%~7% energy than ordinary variable frequency motors.
It can exert the highest efficiency in a wider range, making the air compressor more energy-saving.

Technical Parameters

Model	Pressure (bar)	Air delivery (m3/min)	Power (kW)	Noise (DB)	Cooling method	Compressed air outlet pipe diameter	Diemension	Air supply temperature	Supply gas oil content
RKZW37	3.0~4 .0	3	37	68	Water	G1″	2000*1450*1435	Cooling water temperature +14 ºC	class 0 oil free
RKZW75	3.0~4 .0	6.0	75	72	Water	G1″	2000*1450*1435
RKZW110	3.0~4 .0	10.0	110	75	Water	DN40	2364*1580*1750
RKZW160	3.0~4 .0	12.0	160	78	Water	DN40	2364*1580*1750
RKZW250	3.0~4 .0	20.0	250	78	Water	DN50	2500*1900*1850

Successful cases

Customer Visit

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has 18 years of experience in the air compressor industry. It is an innovative enterprise integrating production, trade, service, research and development.

We are professional gas compressors manufacturer since 2003, Germany standard, more than 100 workers, annual sales exceeding 20 million US dollars with 13 years of exporting experience, strict quality control and delivery on time. We not only supply gas compressor including screw air compressor, but also supply spares parts and after-treat machines.

Our main products series as follows.

1. Oil-injection Screw air compressor

2. Dry Oil-free Screw air compressor
3. Oil-free water lubricated screw air compressor
4. Oil-free scroll air compressor
5. Oil-free/Oil-lubricated piston compressor
6. Mobile Screw air compressor( Motor driven/ Diesel engine driven)
7. Oxygen/Nitrogen generators/boosters
8. High Pressure Breathing Air Compressor
9. Refrigerant air dryer/ Desiccant air dryer
10. Precision line filter/ water separator

Rocky will continue to promote technological innovation and progress in line with the mission of “innovation reflects value”, and achieve CHINAMFG results with global partners, suppliers and employees. Create a new world of “energy saving, envir-onmental protection and intelligence” in the field of air compressors.

Certifications

Packaging & Shipping

Payment and delivery

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

 

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What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

• Check the power source and ensure the compressor is properly plugged in.
• Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
• Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

• Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
• Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
• Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

• Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
• Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
• Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

• Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
• Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
• Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

• Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
• Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
• Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

• Ensure the compressor’s cooling system is clean and unobstructed.
• Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
• Verify that the compressor is not being operated in an excessively hot environment.
• Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
• Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

How do oil-lubricated and oil-free air compressors differ?

Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:

Oil-Lubricated Air Compressors:

1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.

2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.

3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.

4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.

Oil-Free Air Compressors:

1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.

2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.

3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.

4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.

When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.

editor by lmc 2025-02-25