Product Description
Product Description
Pet Plastic Bottle Blowing Medium Pressure 30 Bar 40 Bar Water Lubrication Oil Free Screw Air Compressor
In industrial production such as medicine, electronics, chemical industry, microbial fermentation, blow molding, and pressure testing, as well as in power stations, ships, military, and national defense facilities, many medium-pressure oil-free water-lubricated compressors of 1.6 to 4.0 MPa are used.
At present, piston air compressors are mostly used in China and even internationally. However, piston air compressors have large vibrations, high noise, large leakage, and short lifespan. Therefore, they have low efficiency and large gas production. The same power is smaller, while the medium-pressure oil-free screw machine has a compact structure. Medium-pressure water-lubricated compressors have the characteristics of high working efficiency, low noise, small vibration, easy maintenance, low operating costs, and good air quality. At the same time, this series of machines adopts a microcomputer control system, and the whole machine is equipped with multiple protection functions such as pressure, temperature, and overload.
Oil-free medium pressure permanent magnet variable frequency water lubricated compressor:
Constant voltage control:
Can achieve high-precision constant pressure control with a pressure fluctuation range of 0.01MPa
Frequency conversion soft start:
Eliminate the CHINAMFG current during starting, avoid grid impact, avoid current impact through step-by-step speed adjustment, and improve flexibility.
Avoid no-loading:
The compressor is prevented from being unloaded during operation and reduces ineffective energy consumption.
The permanent magnet motor uses high-efficiency rare earth magnets, which do not lose magnetism at 180°C and have a long service life.
It saves about 6%~7% energy than ordinary variable frequency motors.
It can exert the highest efficiency in a wider range, making the air compressor more energy-saving.
Technical Parameters
| Model | Pressure (bar) |
Air delivery (m3/min) |
Power (kW) |
Noise (DB) |
Cooling method | Compressed air outlet pipe diameter | Diemension | Air supply temperature |
Supply gas oil content |
| RKZW37 | 3.0~4 .0 | 3 | 37 | 68 | Water | G1″ | 2000*1450*1435 | Cooling water temperature +14 ºC |
class 0 oil free |
| RKZW75 | 3.0~4 .0 | 6.0 | 75 | 72 | Water | G1″ | 2000*1450*1435 | ||
| RKZW110 | 3.0~4 .0 | 10.0 | 110 | 75 | Water | DN40 | 2364*1580*1750 | ||
| RKZW160 | 3.0~4 .0 | 12.0 | 160 | 78 | Water | DN40 | 2364*1580*1750 | ||
| RKZW250 | 3.0~4 .0 | 20.0 | 250 | 78 | Water | DN50 | 2500*1900*1850 |
Successful cases
Customer Visit
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd. was established in 2003 and has 18 years of experience in the air compressor industry. It is an innovative enterprise integrating production, trade, service, research and development.
We are professional gas compressors manufacturer since 2003, Germany standard, more than 100 workers, annual sales exceeding 20 million US dollars with 13 years of exporting experience, strict quality control and delivery on time. We not only supply gas compressor including screw air compressor, but also supply spares parts and after-treat machines.
Our main products series as follows.
1. Oil-injection Screw air compressor
2. Dry Oil-free Screw air compressor
3. Oil-free water lubricated screw air compressor
4. Oil-free scroll air compressor
5. Oil-free/Oil-lubricated piston compressor
6. Mobile Screw air compressor( Motor driven/ Diesel engine driven)
7. Oxygen/Nitrogen generators/boosters
8. High Pressure Breathing Air Compressor
9. Refrigerant air dryer/ Desiccant air dryer
10. Precision line filter/ water separator
Rocky will continue to promote technological innovation and progress in line with the mission of “innovation reflects value”, and achieve CHINAMFG results with global partners, suppliers and employees. Create a new world of “energy saving, envir-onmental protection and intelligence” in the field of air compressors.
Certifications
Packaging & Shipping
Payment and delivery
FAQ
Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.
Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.
Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.
Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.
Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.
Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.
Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
2. Some key parts are imported from overseas
3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.
Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.
Q10.How long could your air compressor be used?
A: Generally, more than 10 years.
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
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How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by lmc 2025-02-25
China best Air Compressor Oil Free Low Pressure Screw for Water Treatment manufacturer
Product Description
Product Description
Product features:
LG-12/2 screw air compressor is mainly used in material conveying, textile industry and other low-pressure gas sector industries, compared with the traditional piston type, pendulum type and other air compressors, with a long continuous operation time, no human care, stable operation, high reliability, low failure rate, low noise advantages, in actual use will bring users a very high economic and environmental benefits.
1, the overall design of air compressor:
LG-12/2 screw air compressor is composed of the bottom frame, which is reasonably arranged and installed: distribution box, motor, screw machine head, hot oil pump, oil cooler, oil and gas separator, protective silencer housing and other components (can be selected according to customers).
2. Control system:
The control system adopts HangZhou MAM880 screw air compressor microcomputer controller, and the main motor is started by star triangle. The whole control system is equipped with temperature sensor, pressure sensor, air intake valve, minimum pressure valve, safety valve, check valve, etc., to achieve the optimal accessories, reasonable configuration, automatic control, smooth operation, safe and reliable.
The main advantage of this type of screw air compressor is that in order to ensure the safe and reliable operation of the screw machine, the design selects the most reliable hot oil pump in China, so that the screw machine can ensure the normal circulation of the system cooling oil at any time!
| Machine type | HYCW-12/2 Double Cylinder (cast iron model) | |
| item | unit | Parameter value |
| Air displacement | m / min | 12 |
| Exhaust pressure | MPa | 0.2 |
| Shaft power | KW | 38 or less |
| Specific power | KW / m . min -1 | 3.16 |
| Inspiratory temperature | ºC | 40 or less |
| Exhaust temperature | ºC | 160 or less |
| Lubricating oil temperature | ºC | 65 |
| cleanliness | Mg | 720 |
| noise | Db ( A ) | 73 |
| weight | KG | 385 |
| Rotational speed | r / min | 1000 |
| torque | N . M | 362.9 |
| Overall dimension | mm (Length * width * height) | 951 * 930 * 775 |
| Installation position | Seated mounting or with a diesel engine | |
Hot Products
Company Profile
The products cover 31 provinces of china, cities and autonomous regions, and export to more than 50 countries and regions.
Packaging & Shipping
FAQ
Q1.Dose your company has your own factory?
A:Yes,we have a factory ourself.which is in this business for 15 years in China.
Our factory is in the trailer base LiangShan,ZheJiang ,China.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 30 to 60 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ; 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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| After-sales Service: | on-Line 7*24h |
|---|---|
| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
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|---|
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How are air compressors employed in the petrochemical industry?
Air compressors play a vital role in the petrochemical industry, where they are employed for various applications that require compressed air. The petrochemical industry encompasses the production of chemicals and products derived from petroleum and natural gas. Here’s an overview of how air compressors are utilized in the petrochemical industry:
1. Instrumentation and Control Systems:
Air compressors are used to power pneumatic instrumentation and control systems in petrochemical plants. These systems rely on compressed air to operate control valves, actuators, and other pneumatic devices that regulate processes such as flow control, pressure control, and temperature control. Compressed air provides a reliable and clean source of energy for these critical control mechanisms.
2. Pneumatic Tools and Equipment:
Petrochemical plants often utilize pneumatic tools and equipment for various tasks such as maintenance, repair, and construction activities. Air compressors supply the necessary compressed air to power these tools, including pneumatic drills, impact wrenches, grinders, sanders, and painting equipment. The versatility and convenience of compressed air make it an ideal energy source for a wide range of pneumatic tools used in the industry.
3. Process Air and Gas Supply:
Petrochemical processes often require a supply of compressed air and gases for specific applications. Air compressors are employed to generate compressed air for processes such as oxidation, combustion, and aeration. They may also be used to compress gases like nitrogen, hydrogen, and oxygen, which are utilized in various petrochemical reactions and treatment processes.
4. Cooling and Ventilation:
Petrochemical plants require adequate cooling and ventilation systems to maintain optimal operating conditions and ensure the safety of personnel. Air compressors are used to power cooling fans, blowers, and air circulation systems that help maintain the desired temperature, remove heat generated by equipment, and provide ventilation in critical areas.
5. Nitrogen Generation:
Nitrogen is widely used in the petrochemical industry for applications such as blanketing, purging, and inerting. Air compressors are utilized in nitrogen generation systems, where they compress atmospheric air, which is then passed through a nitrogen separation process to produce high-purity nitrogen gas. This nitrogen is used for various purposes, including preventing the formation of explosive mixtures, protecting sensitive equipment, and maintaining the integrity of stored products.
6. Instrument Air:
Instrument air is essential for operating pneumatic instruments, analyzers, and control devices throughout the petrochemical plant. Air compressors supply compressed air that is treated and conditioned to meet the stringent requirements of instrument air quality standards. Instrument air is used for tasks such as pneumatic conveying, pneumatic actuators, and calibration of instruments.
By employing air compressors in the petrochemical industry, operators can ensure reliable and efficient operation of pneumatic systems, power various tools and equipment, support critical processes, and maintain safe and controlled environments.
How do you troubleshoot common air compressor problems?
Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:
1. No Power:
- Check the power source and ensure the compressor is properly plugged in.
- Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
- Verify that the compressor’s power switch or control panel is turned on.
2. Low Air Pressure:
- Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
- Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
- Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.
3. Excessive Noise or Vibration:
- Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
- Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
- Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.
4. Air Leaks:
- Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
- Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
- Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.
5. Excessive Moisture in Compressed Air:
- Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
- Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
- Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.
6. Motor Overheating:
- Ensure the compressor’s cooling system is clean and unobstructed.
- Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
- Verify that the compressor is not being operated in an excessively hot environment.
- Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
- Consider using a thermal overload protector to prevent the motor from overheating.
If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.
What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-01-22
China wholesaler Oil Free Silent Stainless Water Tank Oilless Air Compressor High Efficiency Air Compressors manufacturer
Product Description
CHINAMFG oil-less air compressor is specially designed to support AAS, ICP-OES, ICP-MS, Termovap Sample Con centrator, etc. with pure, dry compressed air and constant pressure.
Note:
AA oil free air compressor no need manual drainage, can be constantly use;
AA*A oil free air compressor adopts electronic water removal, mainly used in high temperature, high humidity area, can ensure that the outlet is dry.
Functions and Features:
Double cylinder piston compressor, stable and reliable operation, put out pure oil without lubri cate;
Original air-cooled screw centrifugal dehydrator, cooling of compressed air rapidly, centrifugal separation of condensate;
Optional electronic dehydrator, water removal thoroughly;
Stainless steel storage sink which can prevent rust;
Vertical design, independent suspension damping mechanism, nest egg type sound-absorbing sponge, less vibration, lower noise;
Triple filters makes gas sophisticate and pure.
Specification:
| model | Displacement | Press | power | Main character | Overall Dimension |
| W×D×H mm | |||||
| ACA320 | 20L/min | 0.05~3kg | 250W | Oil-free dual-piston compressor box-type silent | 400×300×635 |
| AA320 | 20L/min | 0.05~3kg | 260W | Automatic drainage | 430×335×676 |
| AA320A | 20L/min | 0.05~3kg | 320W | Automatic drainage, internal electronic water removal | 430×335×676 |
| AA530 | 30L/min | 0.05~5kg | 600W | Automatic drainage | 500×335×706 |
| AA530A | 30L/min | 0.05~5kg | 660W | Automatic drainage, internal electronic water removal | 500×335×706 |
| AA530Z | 50L/min | 0.05~5.5kg | 800W | Automatic drainage, high efficiency | 500×335×706 |
| AA650 | 50L/min | 0.05~6kg | 1250W | Automatic drainage. | 560×400×830 |
| AA780 | 80L/min | 0.05~7kg | 1550W | Automatic drainage. | 560×400×830 |
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| After-sales Service: | 1 Year |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Balanced Opposed Arrangement |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
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In which industries are air compressors widely used?
Air compressors find extensive usage across various industries due to their versatility and ability to generate compressed air. Here are some industries where air compressors are widely employed:
1. Manufacturing: Air compressors are essential in manufacturing processes for powering pneumatic tools and equipment. They are used for tasks such as operating assembly lines, powering robotic machinery, running paint sprayers, and driving pneumatic actuators.
2. Construction: Air compressors play a crucial role in the construction industry. They power pneumatic tools like jackhammers, nail guns, impact wrenches, and concrete breakers. Compressed air is also used for concrete spraying, sandblasting, and operating air-powered lifts and hoists.
3. Automotive: Air compressors are widely used in automotive manufacturing and repair. They power air tools used in auto body shops, tire inflation equipment, pneumatic lifts, and air-operated brake systems. Compressed air is also utilized in vehicle painting and drying processes.
4. Oil and Gas: The oil and gas industry extensively relies on air compressors for various applications. They are used for pneumatic drilling, powering pneumatic tools in refineries and petrochemical plants, operating pneumatic valves and actuators, and providing instrument air for control systems.
5. Food and Beverage: Air compressors are employed in the food and beverage industry for tasks such as packaging, bottling, and sealing. They power pneumatic conveying systems, control air pressure in food processing equipment, and provide clean compressed air for food handling and storage.
6. Pharmaceutical and Healthcare: Air compressors find application in pharmaceutical manufacturing and healthcare facilities. They are used for operating medical equipment, such as ventilators and dental tools. Compressed air is also utilized in pharmaceutical processes, including tablet coating, fluid bed drying, and aseptic packaging.
7. Aerospace: The aerospace industry relies on air compressors for various applications, including aircraft maintenance and assembly. They power pneumatic tools for aircraft repair, provide compressed air for cleaning and pressurizing systems, and support ground operations, such as tire inflation and aircraft de-icing.
8. Mining: Air compressors are extensively used in the mining industry. They power pneumatic tools for drilling, rock blasting, and excavation. Compressed air is also utilized for ventilation, conveying materials, and operating underground equipment.
9. Energy and Utilities: Air compressors play a vital role in the energy and utilities sector. They are used in power generation plants for pneumatic control systems, instrument air, and operating pneumatic valves. Compressed air is also employed for cleaning and maintenance purposes.
These are just a few examples of the industries where air compressors are widely utilized. The versatility and reliability of air compressors make them indispensable in numerous applications across diverse sectors.
editor by CX 2024-01-09
China OEM 2bea 2bec Series CHINAMFG Stainless Steel Liquid Ring Vacuum Pump Water Ring Vacuum Pump and Air Compressor for Paper Making Chemical Industry air compressor repair near me
Product Description
Application scope and characteristics:
Greentech International (Xihu (West Lake) Dis.) Co., Ltd is the professional vacuum pump supplier. 2BE1 series water ring vacuum pumps and compressors are the products with high efficiency and economic power, which are manufactured by our company integrating with the advanced technology of the imported products from Germany.
These series products adopt CHINAMFG and single action structure and have many advantages, such as, compact structure, convenient maintenance, reliable running, high efficiency and economic power.
The main characteristics of 2BE1 series products:
All the bearings are the imported products with the brand name of CHINAMFG orNTN for ensuring the precise orientation and the high stability during the working of the pump.
The material of the impeller is QT400 nodular iron or stainless steel for ensuring the stability when the pump works under the rigorous condition and can extend the lifetime of the pump.
The casing is made of steel or stainless steel plates to extend the lifetime of the 2BE1 series pumps.
The shaft bushing is made of stainless steel to improve the lifetime of the pump 5 times than the normal material.
The V-belt pulley (when the pump is driven by the belt) is used the high precise pulley with taper bushing to keep the reliability of the pump and extend its life. And it is also easy to mantle and dismantle.
The coupling is used to drive the pump directly. The flexible part connecting the 2 half coupling is made of polyurethane that makes the pump more reliable.
The unique design to set the separator above the pump saves the space and decreases the noise efficiently.
All the parts are cast by the resin sands that make the pump surface very smooth. It is not necessary to cover the surface of the pumps with putty and gives out the heat efficiently.
The mechanical seals (optional) are used the imported products to avoid the leakage when the pump works for a long time.
| Type | Speed (Drive type) r/min |
Shaft power kW |
Motor power kW |
Motor type |
Limited vacuum mbar |
Weight (Whole set) kg |
||
| Suction capacity | ||||||||
| m 3 /h | m 3 /min | |||||||
| 2BE1 151-0 | 1450(D) 1100(V) 1300(V) 1625(V) 1750(V) |
10.8 7.2 9.2 13.2 14.8 |
15 11 11 15 18.5 |
Y160L-4 Y160M-4 Y160M-4 Y160L-4 Y180M-4 |
33mbar (-0.098MPa) |
405 300 360 445 470 |
6.8 5.0 6.0 7.4 7.8 |
469 428 444 469 503 |
| 2BE1 152-0 | 1450(D) 1100(V) 1300(V) 1625(V) 1750(V) |
12.5 8.3 10.5 15.0 17.2 |
15 11 15 18.5 22 |
Y160L-4 Y160M-4 Y160L-4 Y180M-4 Y180L-4 |
33mbar (-0.098MPa) |
465 340 415 510 535 |
7.8 5.7 6.9 8.5 8.9 |
481 437 481 515 533 |
| 2BE1 153-0 | 1450(D) 1100(V) 1300(V) 1625(V) 1750(V) |
16.3 10.6 13.6 19.6 22.3 |
18.5 15 18.5 22 30 |
Y180M-4 Y160L-4 Y180M-4 Y180L-4 Y200L-4 |
33mbar (-0.098MPa) |
600 445 540 660 700 |
10.0 7.4 9.0 11.0 11.7 |
533 480 533 551 601 |
| 2BE1 202-0 | 970(D) 790(V) 880(v) 1100(V) 1170(V) 1300(V) |
17 14 16 22 25 30 |
22 18.5 18.5 30 30 37 |
Y200L2-6 Y180M-4 Y180M-4 Y200L-4 Y200L-4 Y225S-4 |
33mbar (-0.098MPa) |
760 590 670 850 890 950 |
12.7 9.8 11.2 14.2 14.8 15.8 |
875 850 850 940 945 995 |
| 2BE1 203-0 | 970(D) 790(V) 880(V) 1100(V) 1170(V) 1300(V) |
27 20 23 33 37 45 |
37 30 30 45 45 55 |
Y250M-6 Y200L-4 Y200L-4 Y225M-4 Y225M-4 Y250M-4 |
33mbar (-0.098MPa) |
1120 880 1000 1270 1320 1400 |
18.7 14.7 16.7 21.2 22.0 23.3 |
1065 995 995 1080 1085 1170 |
| 2BE1 252-0 | 740(D) 558(V) 660(V) 832(V) 885(V) 938(V) |
38 26 31.8 49 54 60 |
45 30 37 55 75 75 |
Y280M-8 Y200L-4 Y225S-4 Y250M-4 Y280S-4 Y280S-4 |
33mbar (-0.098MPa) |
1700 1200 1500 1850 2000 2100 |
28.3 20.0 25.0 30.8 33.3 35.0 |
1693 1460 1515 1645 1805 1805 |
| 2BE1 253-0 | 740(D) 560(V) 660(V) 740(V) 792(V) 833(V) 885(V) 938(V) |
54 37 45 54 60 68 77 86 |
75 45 55 75 75 90 90 110 |
Y315M-8 Y225M-4 Y250M-4 Y280S-4 Y280S-4 Y280M-4 Y280M-4 Y315S-4 |
33mbar (-0.098MPa) |
2450 1750 2140 2450 2560 2700 2870 3571 |
40.8 29.2 35.7 40.8 42.7 45.0 47.8 50.3 |
2215 1695 1785 1945 1945 2055 2060 2295 |
| 2BE1 303-0 | 740(D) 590(D) 466(V) 521(V) 583(V) 657(V) 743(V) |
98 65 48 54 64 78 99 |
110 75 55 75 75 90 132 |
Y315L2-8 Y315L2-10 Y250M-4 Y280S-4 Y280S-4 Y280M-4 Y315M-4 |
33mbar (-0.098MPa) |
4000 3200 2500 2800 3100 3580 4000 |
66.7 53.3 41.7 46.7 51.7 59.7 66.7 |
3200 3200 2645 2805 2810 2925 3290 |
| 2BE1 305-1 2BE1 306-1 |
740(D) 590(D) 490(V) 521(V) 583(V) 657(V) 743(V) |
102 70 55 59 68 84 103 |
132 90 75 75 90 110 132 |
Y355M1-8 Y355M1-10 Y280S-4 Y280S-4 Y280M-4 Y315S-4 Y315M-4 |
160mbar (-0.085MPa) |
4650 3750 3150 3320 3700 4130 4650 |
77.5 62.5 52.5 55.3 61.2 68.8 77.5 |
3800 3800 2950 3000 3100 3300 3450 |
| 2BE1 353-0 | 590(D) 390(V) 415(V) 464(V) 520(V) 585(V) 620(V) 660(V) |
121 65 70 81 97 121 133 152 |
160 75 90 110 132 160 160 185 |
Y355L2-10 Y280S-4 Y280M-4 Y315S-4 Y315M-4 Y315L1-4 Y315L1-4 Y315L2-4 |
33mbar (-0.098MPa) |
5300 3580 3700 4100 4620 5200 5500 5850 |
88.3 59.7 61.7 68.3 77.0 86.7 91.7 97.5 |
4750 3560 3665 3905 4040 4100 4100 4240 |
| 2BE1 355-1 2BE1 356-1 |
590(D) 390(V) 435(V) 464(V) 520(V) 555(V) 585(V) 620(V) |
130 75 86 90 102 115 130 145 |
160 90 110 110 132 132 160 185 |
Y355L2-10 Y280M-4 Y315S-4 Y315S-4 Y315M-4 Y315M-4 Y315L1-4 Y315L2-4 |
160mbar (-0.085MPa) |
6200 4180 4600 4850 5450 5800 6100 6350 |
103.3 69.7 76.7 80.8 90.8 98.3 101.7 105.8 |
5000 3920 4150 4160 4290 4300 4350 4450 |
| 2BE1 403-0 | 330(V) 372(V) 420(V) 472(V) 530(V) 565(V) |
97 110 131 160 203 234 |
132 132 160 200 250 280 |
Y315M-4 Y315M-4 Y315L1-4 Y315L2-4 Y355M2-4 Y355L1-4 |
33mbar (-0.098MPa) |
5160 5700 6470 7380 8100 8600 |
86.0 95.0 107.8 123.0 135.0 143.3 |
5860 5870 5950 6190 6630 6800 |
| 2BE1 405-1 2BE1 406-1 |
330(V) 372(V) 420(V) 472(V) 530(V) 565(V) |
100 118 140 170 206 235 |
132 160 185 200 250 280 |
Y315M-4 Y315L1-4 Y315L2-4 Y315L2-4 Y355M2-4 Y355L1-4 |
160mbar (-0.085MPa) |
6000 6700 7500 8350 9450 15710 |
100.0 111.7 125.0 139.2 157.5 168.3 |
5980 6070 6200 6310 6750 6920 |
| Oil or Not: | Oil Free |
|---|---|
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Kinetic Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Work Function: | Pre-Suction Pump |
| Working Conditions: | Wet |
| Customization: |
Available
|
|
|---|
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
Can air compressors be integrated into automated systems?
Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:
Pneumatic Automation:
Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.
Control and Regulation:
In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.
Sequential Operations:
Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.
Energy Efficiency:
Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.
Monitoring and Diagnostics:
Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.
When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.
In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.
What are the safety considerations when operating an air compressor?
Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:
1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.
2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.
3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.
4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.
5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.
6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.
7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.
8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.
9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.
10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.
By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.
editor by CX 2023-11-21
China factory 260kw Hot Sale Biogas Modular Chiller Air Cooled Industrial Water Chiller Scroll Compressor arb air compressor
Product Description
260kW Hot Sale Biogas Modular Chiller Air Cooled Industrial Water Chiller Scroll Compressor
Cooling Capacity 1 ~ 260kW / 0.3 ~ 75Ton / 0.5 ~ 104Ph
Our Product Range
Product Pictures
Product Description
FEATURES
The master module can work independently or together with up to 16 slave modules.
Units with V type heat exchanger: panels, frame and base are made from galvanized steel protected with polyester powder painting to ensure total resistance to atmospheric agents.
3-phase scroll type compressor, with built-in thermal overload cut-out and crankcase heater, mounted on rubber vibration dampers.
External rotor type axial fans, equipped with three phase direct drive motors, low noise 8 poles, protection level IP54, provided with a protective outlet grille.
Evaporator built with high efficiency Shell and tube type heat exchanger, factory insulated with flexible close cell material.
Condenser built with seamless copper tubes mechanically expanded into blue hydrophilic aluminum fins.
Refrigerant circuit complete with charge valves, filter drier, sight glass, gas-liquid separator, thermostatic expansion valve, high & low pressure switch. The heat pump unit is completed also with 4-way valve, liquid receiver and 1 way valve.
Hydraulic circuit built with galvanized pipe, complete with water discharge connection for tube in tube heat exchanger and flange type hydraulic connectors in 2 directions easy for connections from both sides of the units.
Electric panel consist of: compressor contactor, fan motor contactor, compressor protection breaker, fan protection breaker, phase sequence relay and microprocessor with function display (display only for master/packaged unit)
Automatic operation dramatically reducing maintenance cost thanks to reliable microprocessor system.
OPTIONAL
Paddle flow switch;
Metallic filter for hydraulic circuit;
Water pump;
Rubber antivibration mounting.
Heat recovery functions
Main Spare Parts
TECHNICAL DATA
| Model AW | 60 | 100 | 130 | 200 | 260 | ||
| Cooling capacity* | kW | 65 | 97.5 | 130 | 195 | 260 | |
| Cooling power input | kW | 20.8 | 31.4 | 42.1 | 63.6 | 84.2 | |
| Heating capacity** | kW | 68 | 102 | 136 | 204 | 272 | |
| Heating power input | kW | 20.2 | 30.6 | 41 | 61.2 | 82 | |
| Max Input Power | kW | 24 | 35.7 | 47.7 | 71.4 | 95.4 | |
| Max Input current | A | 50 | 74 | 97 | 148 | 194 | |
| Cooling Running Current | A | 46 | 68 | 89 | 136 | 178 | |
| Start-Up Current | A | 167 | 187 | 206 | 374 | 412 | |
| Compressor | |||||||
| Power supply | / | 380/3/50 | |||||
| Brand/Type | / | Daikin/Scroll | |||||
| Refrigerant | / | R410a | |||||
| Qty/refrigerant circuit | Nr. | 2 | 3 | 4 | 6 | 8 | |
| Cooling power input* | kW | 2*9.4 | 3*9.63 | 4*9.77 | 6*9.63 | 8*9.77 | |
| Heating power input** | kW | 2*9.1 | 3*9.36 | 4*9.5 | 6*9.36 | 8*9.5 | |
| Energy adjustment | % | 0- | |||||
| Axial fan | |||||||
| Quantity | Nr. | 2 | 2 | 2 | 4 | 4 | |
| Power input | kW | 2 | 2.5 | 3 | 5 | 6 | |
| Airflow | m3/h | 24000 | 36000 | 48000 | 72000 | 96000 | |
| Evaporator | |||||||
| Type | / | Shell and tube heat exchanger | |||||
| Water flow when cooling | m3/h | 11.2 | 16.8 | 22.4 | 33.6 | 44.8 | |
| Water flow when heating | m3/h | 11.7 | 17.6 | 23.4 | 35.1 | 46.8 | |
| Water side pressure drop *** | kPa | 46 | 52 | 55 | 52 | 55 | |
| Water connection size | DN | 50 | 50 |
65 | 2×50 | 2×65 | |
| Noise level*** | dB(A) | 70 | 72 | 72 | 74 | 75 | |
| Dimensions | |||||||
| V type coil | Length | mm | 2000 | 2207 | 2207 | 2207 | 2207 |
| Width | mm | 1060 | 1300 | 1300 | 2207 | 2207 | |
| Height | mm | 1957 | 2076 | 2076 | 2096 | 2096 | |
| Net weight | kg | 620 | 1060 | 1120 | 2160 | 2280 | |
| Working weight | kg | 635 | 1090 | 1155 | 2220 | 2350 | |
*Ambient temperature 35ºC; evaporator water out -5 ºC;
*** In the nominal water flow condition the pressure drop is between this range.
**** Sound pressure measured at a distance of 1 m and a height of 1.5 m above the ground in a dear field.
Production Process
Overseas Simple Projects
Our Factory and Certificates
| Type: | Air-Cooled |
|---|---|
| Cooling Method: | Air-cooled |
| Unit Structure: | Integral |
| Selected Voltage: | 50Hz/60Hz |
| Compressor Number: | 2-4 |
| Noise Level: | Low |
| Customization: |
Available
|
|
|---|
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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What is the energy efficiency of modern air compressors?
The energy efficiency of modern air compressors has significantly improved due to advancements in technology and design. Here’s an in-depth look at the energy efficiency features and factors that contribute to the efficiency of modern air compressors:
Variable Speed Drive (VSD) Technology:
Many modern air compressors utilize Variable Speed Drive (VSD) technology, also known as Variable Frequency Drive (VFD). This technology allows the compressor motor to adjust its speed according to the compressed air demand. By matching the motor speed to the required airflow, VSD compressors can avoid excessive energy consumption during periods of low demand, resulting in significant energy savings compared to fixed-speed compressors.
Air Leakage Reduction:
Air leakage is a common issue in compressed air systems and can lead to substantial energy waste. Modern air compressors often feature improved sealing and advanced control systems to minimize air leaks. By reducing air leakage, the compressor can maintain optimal pressure levels more efficiently, resulting in energy savings.
Efficient Motor Design:
The motor of an air compressor plays a crucial role in its energy efficiency. Modern compressors incorporate high-efficiency electric motors that meet or exceed established energy efficiency standards. These motors are designed to minimize energy losses and operate more efficiently, reducing overall power consumption.
Optimized Control Systems:
Advanced control systems are integrated into modern air compressors to optimize their performance and energy consumption. These control systems monitor various parameters, such as air pressure, temperature, and airflow, and adjust compressor operation accordingly. By precisely controlling the compressor’s output to match the demand, these systems ensure efficient and energy-saving operation.
Air Storage and Distribution:
Efficient air storage and distribution systems are essential for minimizing energy losses in compressed air systems. Modern air compressors often include properly sized and insulated air storage tanks and well-designed piping systems that reduce pressure drops and minimize heat transfer. These measures help to maintain a consistent and efficient supply of compressed air throughout the system, reducing energy waste.
Energy Management and Monitoring:
Some modern air compressors feature energy management and monitoring systems that provide real-time data on energy consumption and performance. These systems allow operators to identify energy inefficiencies, optimize compressor settings, and implement energy-saving practices.
It’s important to note that the energy efficiency of an air compressor also depends on factors such as the specific model, size, and application. Manufacturers often provide energy efficiency ratings or specifications for their compressors, which can help in comparing different models and selecting the most efficient option for a particular application.
Overall, modern air compressors incorporate various energy-saving technologies and design elements to enhance their efficiency. Investing in an energy-efficient air compressor not only reduces operational costs but also contributes to sustainability efforts by minimizing energy consumption and reducing carbon emissions.
What is the purpose of an air compressor?
An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:
1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.
2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.
3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.
4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.
5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.
6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.
Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.
editor by CX 2023-11-20
China supplier CHINAMFG CHINAMFG Mining Drill Water Diesel Mobile Portable Air Compressor with Best Sales
Product Description
We are authorized distributer of atlas copco, we could provide whole product line of
Atlas Copco air compressors , spare parts and consumables. we are also
certified supplier by international authoritative certification
organizations.
Kindly advise your technical requirements, we will recommend suitable
compressed air system and spare parts for you .
We can provide CHINAMFG One-Stop Service,and efficient energy – saving solutions for you .
Products Description
We can provide you all type of CHINAMFG air compressor, Such as:
|
TYPE |
XAS |
XAS37, XAS47, XAS57, XAS67, XAS97,XAS137, XAS58kd, XAS68kd, XAS78kd, XAS88, XAS88kd, XAS57E, XAS77E, XAS486E, XAS186C, |
|
XAH |
XAH107, |
|
|
XAHS |
XAHS37, XAHS38kd, XAHS710E, XAHS650E, XAHS376E, XAHS930E, XAHS950, XAHS166C, XAHS710cd, |
|
|
XATS |
XATS67, XATS68kd, XATS1200, XATS1050, XATS156C, XATS800cd, |
|
|
XAMS |
XAMS850E, XAMS800E, XAMS466E, XAMS1150, XAMS850cd, |
|
|
XAVS |
XAVS650E, XAVS550E, XAVS306E, XAVS336E, XAVS900, XAVS206C, XAVS236C, XAVS650cd, |
|
|
XAXS |
XAXS600E, XAXS600C, XAXS600cd, |
|
|
XRS |
XRS846, |
|
|
XRHS |
XRHS1150E, XRHS1150, XRHS836, XRHS666C, XRHS666cd, |
|
|
XRVS |
XRVS960E, XRVS1050, XRVS1275, XRVS1000, XRVS716, |
|
|
XRXS |
XRXS1210, |
|
|
XRYS |
XRYS1150, |
Innovation
Unlike the horizontal design that wastes space, the upright design of the GA7110VSD+ series occupies a smaller area and saves space and work space to a greater extent. Its maintenance is simple, the manufacturing time is shorter, and the input cost is greatly reduced.
Efficient
Compared with the existing GA VSD series air compressors, the average specific power (SER) is reduced by 8%. The efficient VSD-series models save an average of 50% energy compared to fixed speed drive air compressors. Energy saving, FAD increased by 6% in the whole range. IE4 High Efficiency Motor (IPM).
GA7-110VSD series variable speed oil-injected screw air compressor ,if you need more professional
technical support please contact me .
Industrial equipment, printing service, pipelines,power plants, oil&gas, oil refinery, coating, painting,
plastics, steel industry, rubber, mechanical, blow molding, color sorter machine, shipyard, sandblasting,
metallurg,etc.
Different industries correspond to different air compressors, kindly please send me your application
areas and specific conditions, then will recommend the most suitable products for you .
Shipping
We can provide CHINAMFG standard packaging or OEM packaging.
1 Q: How about the quality of products ?
A: We are authorized distributer of Atlas Copco. Don’t worry the quality and service.
2 Q: How long is your delivery lead time ?
A: If there is stock, the lead time is about 3 working days after we get the payment, if need to
be produced, it depends.
3 Q: How about your overseas after-sale service?
A: (1)Provide customers with intallation and commissioning online instructions.
(2)Worldwide agents and sfter service available.
4 Q: Can you accept OEM&ODM orders?
A: Yes, we have professional design team, OEM&ODM orders are highly welcomed.
| Warranty: | 1 Year |
|---|---|
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Customization: |
Available
|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-11-10
China Hot selling Pneumatic Water Manual Drain Trap Air Ride Suspension System Air Compressor Air Filter portable air compressor
Product Description
air source processor AF2000 air oil water separator air compressor spray paint air gun filter single component drainage
- Temperature Range: 5-60 Degree
- Max. Pressure of 1.0Mpa
- Body Material: Aluminum Die-casting Forming
- Prepares Air Properly For All Types Of Compressed Air Tools And Equipment
- The Filter Removes CHINAMFG Particles And Condensates With Compressed Air
- AF2000 type Airtac compressed air filter is same as & nice replacement for AIRTAC. It has standard dimensions and steady performance. Auto Drain can be selected.
-
Specification:
Model AF2000 BF2000 BF3000 BF4000 Fluid Air Port size G1/4″ G1/4″ G3/8″ G1/2″ Filtering grade 40μ Proof pressure 1.5MPa Temperature 5~60oC Drain bowl capacity 15cc 60cc Material Body Aluminum alloy Drain bowl PE Bowl cover – Iron
| After-sales Service: | Yes |
|---|---|
| Warranty: | Yes |
| Material: | Aluminum Alloy |
| Certification: | ISO10012, BSCI, GMP, GSV, ISO13485, OHSAS18001, ISO14001, ISO/TS16949, ISO9001 |
| Car Make: | Volkswagen, WuLing, Benz, BMW, Hyundai, Honda, Toyota, Jeep, Nissan, Ford, Buick, Chery, Chevrolet, Cadillac, Geely, Roewe, Audi, Peugeot, Volvo, Mazda |
| Position: | Rear |
| Samples: |
US$ 3.9/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
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Can air compressors be used for painting and sandblasting?
Yes, air compressors can be used for both painting and sandblasting applications. Here’s a closer look at how air compressors are utilized for painting and sandblasting:
Painting:
Air compressors are commonly used in painting processes, especially in automotive, industrial, and construction applications. Here’s how they are involved:
- Spray Guns: Air compressors power spray guns used for applying paint coatings. The compressed air atomizes the paint, creating a fine mist that can be evenly sprayed onto surfaces. The pressure and volume of the compressed air impact the spray pattern, coverage, and overall finish quality.
- Paint Mixers and Agitators: Compressed air is often used to power mixers and agitators that ensure proper blending of paint components. These devices use the compressed air to stir or circulate the paint, preventing settling and maintaining a consistent mixture.
- Airbrushing: Air compressors are essential for airbrushing techniques, which require precise control over airflow and pressure. Airbrushes are commonly used in artistic applications, such as illustrations, murals, and fine detailing work.
Sandblasting:
Air compressors play a crucial role in sandblasting operations, which involve propelling abrasive materials at high velocity to clean, etch, or prepare surfaces. Here’s how air compressors are used in sandblasting:
- Blasting Cabinets: Air compressors power blasting cabinets or booths, which are enclosed spaces where the sandblasting process takes place. The compressed air propels the abrasive media, such as sand or grit, through a nozzle or gun, creating a forceful stream that impacts the surface being treated.
- Abrasive Blasting Pots: Air compressors supply air to abrasive blasting pots or tanks that store and pressurize the abrasive media. The compressed air from the compressor enters the pot, pressurizing it and allowing for a controlled release of the abrasive material during the sandblasting process.
- Air Dryers and Filters: In sandblasting applications, it is crucial to have clean, dry air to prevent moisture and contaminants from affecting the abrasive blasting process and the quality of the surface being treated. Air compressors may be equipped with air dryers and filters to remove moisture, oil, and impurities from the compressed air.
When using air compressors for painting or sandblasting, it is important to consider factors such as the compressor’s pressure and volume output, the specific requirements of the application, and the type of tools or equipment being used. Consult the manufacturer’s guidelines and recommendations to ensure the air compressor is suitable for the intended painting or sandblasting tasks.
Proper safety measures, such as wearing protective gear and following established protocols, should always be followed when working with air compressors for painting and sandblasting applications.
How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-11-07
China Best Sales 21 Bar Comins Diesel Air Compressor for Water Well Drilling air compressor repair near me
Product Description
Product Description
750CFM/21BAR Potable 2 stage diesel air compressors
TEWATT 750CFM/21BAR Potable 2 stage diesel air compressors use reliable and stable TEWATT 2 stage air-ends. Sweden Comins engines widely used in heavy duty industrial area, for its big horsepower, excellent performance, low fuel cost and global warranty. Mining blasting, Hydroelectric construction, infrastructure construction are all the widely used in global countries. Though the working site is in high/cold temperature, TEWATT compressor still be good performance. TEWATT also could provide the solution for mining projects, owing to our experience in compressor area for many times.
Detailed Photos
Technical Specifications:
|
Model |
TWT750D-21T |
|
Compressor Stage |
Two Stage |
|
Free Air Delivery (CFM/ M3/min) |
750/21 |
|
Working Pressure (psig/bar) |
304.5/21 |
|
Screw Oil Volume-(L) |
100 |
|
Diesel Engine |
|
|
Engine Model |
Comins QSL8.9-C325 |
|
Rated Power (HP/KW) |
320/235 |
|
Rated Speed/Idle (rpm) |
1800/1350 |
|
Cylinders |
6 |
|
Bore (mm) |
110 |
|
Stroke (mm) |
135 |
|
Compression Ratio |
17.5:1 |
|
Displacement (L) |
7.7 |
|
Emission Class |
EU Stage lll/TIER 3 |
|
Battery Voltage (V) |
24 |
|
Fuel Tank Capacity (L) |
600 |
|
Connector Size*Qty |
G3/4″ *1, G 2″* 1 |
|
Wheel Size*Qty |
215/75R16C*4 |
|
Weight (Kgs) |
4500 |
|
Dimension (mm) |
4370*1860*2450 |
|
Noise {dB(A)} |
80±5 |
|
Working Temp.(ºC) |
-15ºC~50ºC(special conditions can be customized) |
Other related products
| Inch of hammer | Bits diameter | Shank | |
| Metric | Inch | ||
| 1″ | 64mm-70mm | 2 1/2″-2 3/4″ | BR1 |
| 2″ | 70mm-95mm | 2 3/4″-3 3/4″ | MACH20/BR2 |
| 3″ | 90mm-102mm | 3 1/2″-4″ | COP32/COP34/MACH303 M30/DHD3.5/BR3 |
| 4″ | 105mm-152mm | 4 1/8″-6″ | COP44/DHD340/MACH44 SD4/M40/QL40 |
| 5″ | 133mm-165mm | 5 1/4″-6 1/2″ | COP54/DHD350R/MACH50 SD5/M50/QL50/BR5 |
| 6″ | 152mm-254mm | 4 1/8″-10″ | COP64/DHD360/SD6 M60/QL60/Bulroc BR6 |
| 8″ | 203mm-330mm | 8″-13″ | COP84/DHD380/SD8 QL80/M80 |
| 10″ | 254mm-380mm | 10″-15″ | SD10 NUMA100 |
| 12″ | 305mm-508mm | 12″-20″ | DHD1120/SD12 NUMA120/NUMA125 |
Remark:
We need to confirm the following Product Specification before placing an order:
1. The type of drill bit; 2. The head diameter of drill bit;
3. Bit face shape Choice: (Main shapes are: Drop Center, Concave Face, Convex Face, Double Gauge Face, Flat Face)
4. Shape of alloy teeth. (Main tooth shape: Domed/Round Button, Parabolic/Semi-Ballistic Buttons, Ballistic button, Sharp button, Flat button)
Company Profile
HangZhou FIRIP Mining&Machinery Co., Ltd is specializing a manufacture of drill tools for 23 years in China. It mainly studies and manufactures the low&high pressure down-the-hole impactors, various down-the-hole drills, drill pipes and drilling tools. The products are widely used in earthwork, mining, water well engineering and construction. Geothermal drilling, etc.
Domestic brands in China are mainly Xihu (West Lake) Dis.g. We have about 5, 000 square kilometers of standard plant, complete equipment, advanced technology, reliable and stable quality which has won the praise of most of the domestic and foreign markets. In recent years, with the continues growth of the company’s sales, target market gradually exported to all over the world, Nowadays, our products are exported to more than 20 countries and regions in Russia, Central Asia, Southeast Asia, the Middle East, Africa and South America. We always continuously improved the industry standards for rock drilling and drilling tools. We are committed to establish a stable cooperative relationship with customers and suppliers from all over the world, mutual benefit and common development.
Packaging & Shipping
FAQ
1. Are you a manufacturer or trading company?
We are 1 of the earliest professional drilling tool manufacturers in mainland China.
2. How many workers are there in your factory? What is the size of your company?
There are currently more than 80 employees. The company has many senior mechanical design engineers with more than 20 years of experience in drilling tool design. The production technology and technology are at the first-class level in China. It covers an area of 5,000 square CHINAMFG and has more than 60 sets of various advanced equipment and facilities required for manufacturing rock drilling tools. More than 50% of the products are exported, covering most markets around the world, including the Middle East, Central Asia, Africa, and Southeast Asia.
3. Where is your company located?
We are located in HangZhou City, ZheJiang Province, about 200 kilometers away from HangZhou International Port.
4. Why choose FIRIP’s drill bits?
1) We have more than 20 years of experience in researching, developing, manufacturing and supplying high quality rock drilling tools to all over the world.
2) We have super high quality and cheap price.
3) Excellent service.
5. Which port do you ship from?
We usually ship containers from HangZhou Port. Or customers can specify any port in mainland China
6. Can you accept OEM and ODM?
Yes, both are acceptable.
7. What is your minimum order quantity?
Our MOQ is 1 piece or 1 set, the price may depend on the order quantity.
8. What is your payment term?
We can accept wire transfer, Western Union and cash.
9. How about the delivery time?
It usually takes about 15 days.
10. Can we make an appointment with your company?
Yes, you are very welcome to refer to our factory.
Find more surprises
Welcome to work with us!
| After-sales Service: | Yes |
|---|---|
| Warranty: | 2000 Hours |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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How are air compressors utilized in the aerospace industry?
Air compressors play a crucial role in various applications within the aerospace industry. They are utilized for a wide range of tasks that require compressed air or gas. Here are some key uses of air compressors in the aerospace industry:
1. Aircraft Systems:
Air compressors are used in aircraft systems to provide compressed air for various functions. They supply compressed air for pneumatic systems, such as landing gear operation, braking systems, wing flap control, and flight control surfaces. Compressed air is also utilized for starting aircraft engines and for cabin pressurization and air conditioning systems.
2. Ground Support Equipment:
Air compressors are employed in ground support equipment used in the aerospace industry. They provide compressed air for tasks such as inflating aircraft tires, operating pneumatic tools for maintenance and repair, and powering air-driven systems for fueling, lubrication, and hydraulic operations.
3. Component Testing:
Air compressors are utilized in component testing within the aerospace industry. They supply compressed air for testing and calibrating various aircraft components, such as valves, actuators, pressure sensors, pneumatic switches, and control systems. Compressed air is used to simulate operating conditions and evaluate the performance and reliability of these components.
4. Airborne Systems:
In certain aircraft, air compressors are employed for specific airborne systems. For example, in military aircraft, air compressors are used for air-to-air refueling systems, where compressed air is utilized to transfer fuel between aircraft in mid-air. Compressed air is also employed in aircraft de-icing systems, where it is used to inflate inflatable de-icing boots on the wing surfaces to remove ice accumulation during flight.
5. Environmental Control Systems:
Air compressors play a critical role in the environmental control systems of aircraft. They supply compressed air for air conditioning, ventilation, and pressurization systems, ensuring a comfortable and controlled environment inside the aircraft cabin. Compressed air is used to cool and circulate air, maintain desired cabin pressure, and control humidity levels.
6. Engine Testing:
In the aerospace industry, air compressors are utilized for engine testing purposes. They provide compressed air for engine test cells, where aircraft engines are tested for performance, efficiency, and durability. Compressed air is used to simulate different operating conditions and loads on the engine, allowing engineers to assess its performance and make necessary adjustments or improvements.
7. Oxygen Systems:
In aircraft, air compressors are involved in the production of medical-grade oxygen for onboard oxygen systems. Compressed air is passed through molecular sieve beds or other oxygen concentrator systems to separate oxygen from other components of air. The generated oxygen is then supplied to the onboard oxygen systems, ensuring a sufficient and continuous supply of breathable oxygen for passengers and crew at high altitudes.
It is important to note that air compressors used in the aerospace industry must meet stringent quality and safety standards. They need to be reliable, efficient, and capable of operating under demanding conditions to ensure the safety and performance of aircraft systems.
How does the horsepower of an air compressor affect its capabilities?
The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:
Power Output:
The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.
Air Pressure:
The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.
Air Volume:
In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.
Duty Cycle:
The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.
Size and Portability:
It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.
When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.
Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.
How is air pressure measured in air compressors?
Air pressure in air compressors is typically measured using one of two common units: pounds per square inch (PSI) or bar. Here’s a brief explanation of how air pressure is measured in air compressors:
1. Pounds per Square Inch (PSI): PSI is the most widely used unit of pressure measurement in air compressors, especially in North America. It represents the force exerted by one pound of force over an area of one square inch. Air pressure gauges on air compressors often display pressure readings in PSI, allowing users to monitor and adjust the pressure accordingly.
2. Bar: Bar is another unit of pressure commonly used in air compressors, particularly in Europe and many other parts of the world. It is a metric unit of pressure equal to 100,000 pascals (Pa). Air compressors may have pressure gauges that display readings in bar, providing an alternative measurement option for users in those regions.
To measure air pressure in an air compressor, a pressure gauge is typically installed on the compressor’s outlet or receiver tank. The gauge is designed to measure the force exerted by the compressed air and display the reading in the specified unit, such as PSI or bar.
It’s important to note that the air pressure indicated on the gauge represents the pressure at a specific point in the air compressor system, typically at the outlet or tank. The actual pressure experienced at the point of use may vary due to factors such as pressure drop in the air lines or restrictions caused by fittings and tools.
When using an air compressor, it is essential to set the pressure to the appropriate level required for the specific application. Different tools and equipment have different pressure requirements, and exceeding the recommended pressure can lead to damage or unsafe operation. Most air compressors allow users to adjust the pressure output using a pressure regulator or similar control mechanism.
Regular monitoring of the air pressure in an air compressor is crucial to ensure optimal performance, efficiency, and safe operation. By understanding the units of measurement and using pressure gauges appropriately, users can maintain the desired air pressure levels in their air compressor systems.
editor by CX 2023-10-30
China OEM Glcy1150 Diesel Engine Screw Air Compressors for Water Well air compressor for car
Product Description
Screw Air compressor
Diesel portable air compressor:
1.Low operating sound and less vibration design.Easy serviceability.
2.Low fuel consumption to realize far distance outdoor usage;Full protection system,energy saving.
3.Good adaptability: The Air Compressor automatically control the air delivery of diesel engine by matching the demand of air consumption, which equals to frequency conversion control in motor power screw air compressor.
Advanges of Air Compressor:
1.Air filteration system: High efficient air inlet filter to prevent motor and airend rotors damaged by dirt particles
2.High efficient airend: Large rotors design and large bearings are used to ensure low RPM.This ensured low operating sound minimal vibration and extended operating life
3.Modulation Control: Based on air demang,the modulation valve will control the inlet air capacity and diesel enginer RPM to minimize the fuel consumption . Its features maximum energy saving.
4.Control panel: easy to control; high water temperature alarm , high pressure alarm ,high discharge air temperature alarm and high RPM alarm are all part of it’s features.
5.Diesel Engine: Using well known diesel engine like Yuchai, this ensure superior performance and reliablity of the compressor.
6.Cooler: Larger cooler and fan design to ensure maximum cooling especially for the extreme operating environment.
|
Model |
GLCY1150 |
|
Air delivery ( m3/min) |
31 |
|
Working pressure ( Mpa) |
2.5 |
|
Weight(kg) |
6500 |
|
Size(mm) |
4500*2050*2030mm |
|
Model |
XRVS1050 |
XRHS1150 |
XRXS1210 |
XRYS1150 |
XRVS1350 |
XRXS1275 |
|
Air pressure (bar) |
25 |
20 |
25/30 |
25/35 |
25 |
25/30 |
|
Displacement(m3/min) |
29.8 |
31.7 |
35.1/34.1 |
34.0/32.0 |
37.7 |
37.2/35.4 |
|
Lubricating oil volume(L) |
75 |
82 |
||||
|
Fuel tank volume(L) |
796 |
975 |
||||
|
Diesel engine |
||||||
|
Model |
C13 ACERT GIII |
C15 ACERT GIII |
C18 ACERT GIII |
|||
|
Rated Power(kw) |
328 |
403 |
429 |
|||
|
Max speed(rpm) |
1800 |
1700/1650 |
1750/1650 |
1800 |
||
|
Unloading speed(rpm) |
1200 |
1300 |
1300 |
|||
|
Dimension(mm) |
5640X2100X2500 |
5400x2250x2510 |
||||
|
Weight(kg) |
5057 |
7450 |
7670 |
|||
Company Profile:
Glorytek Industry (ZheJiang ) Co., Ltd. is an integrated corporation specialized in manufacturing and exporting top quality drilling equipment and drilling parts for more than 20 years. We are supported and assisted by highly experienced R&D team and enginners that enable us to complete all the assigned projects successfully as per clients’ requirements.
Our factory covers an area of 250,000 square meters, construction area is about 150,000 square meters, having machining machinery, CNC processing center, friction welding machine, testing equipments etc. over 200 sets and more than 600 employees.
Our products have been exported more than 60 countries, including Australia, Russia, Soutn Africa, Zimbabwe, Malaysia, Indonesia, South Korea, France, Sweden, USA, Canada, Haiti etc.
After-Sale Service:
* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.
FAQ
Q: Are you a factory or a trading company?
A: We are an integrated corporation specialized in manufacturing and exporting.
Q: What is your payment terms?
A: We can accept T/T,L/C.
Q:.What is your MOQ? How long is the delivery time?
A: Our MOQ is 1 sets. Normally for drill rig, the delivery time is about 25-30 days after receiving payment, the drilling tools would be about 15 days.
Q:. How long is the warranty?
A: The guarantee period for mainframe is 1 year (excluding the quick wear parts).
Q: Can we print my Logo on the products?
A: Yes, we can. We support OEM .
| After-sales Service: | Video Support |
|---|---|
| Warranty: | Video Support |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | Diesel Engine |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2023-10-24